Introduction
Why is the production of industrial scales a specialized process?
financial and commercial accuracy:
The weight of the product is directly related to its price. Whether buying raw materials or selling the final product, a non -scrutiny can be financed by millions of dollars to your loss or profit. The standard process of manufacturing industrial scales ensures that each kilogram is accurately calculated.
Observance of Standards and Regulations:
National Standard Organization and other regulatory agencies have strict rules for accuracy and accuracy of scales. A reputable manufacturer designs and manufactures its product in accordance with these standards so that customers do not have legal problems.
durability and life span:
Industrial scales, especially road scales, are under severe physical pressures. The daily traffic of dozens of trucks, adverse weather conditions and corrosion are all enemies of these structures. The high quality of raw materials and the correct engineering in industrial scales production extends the useful life of the machine to decades.
safety:
a weak structure can collapse under heavy burden and bring irreparable life and financial risks. Structural engineering is essential in the production of industrial scales to ensure the safety of users and equipment.
Key steps in the process of industrial scales production in Modern Industry
Modern Sanat, as one of the pioneers of this field, has made the process of industrial scales production a precise science. This process includes several steps that are performed with obsession and expertise:
1. Consultation, Design and Primary Engineering
Everything starts with a call. The new experienced industry experts first analyze the accurate customer needs. Questions such as "How much the capacity is you needed?", "What is the basic environment installed?", "What are the types of vehicles or goods that weigh?" And "Do you need specific management software?" They form the basis of design. Then, the engineering team uses advanced 3D design software (such as AutoCAD and Solidworks), providing accurate structure, foundation and layout of electronic components. At this stage of the production of industrial scales, all calculations related to structural resistance, load distribution and loading points are performed with millimeters.
2. Select high quality raw materials
A good scolin is made of good raw materials. This principle is the main foundation of industrial scales production in modern industry.
steel structures (platform):
To build the platform, heavy beams and steel sheets with standard alloy and thickness (such as ST37 or ST52 steel) are used. The quality of welding and joints also play a vital role in the final strength of the structure.
Load Cell (Load Cell):
Loads are weighing sensors and are actually the back of the scales. The modern industry always uses reputable European loads (such as German brands) that have international OIML certificates. These loads provide unparalleled accuracy over time. The quality of the industrial scales is heavily dependent on the quality of this piece.
Other Parts:
from the waterproof and anti -irrigation junction box to the special shield cables and the Indicator with a strong processor, all components are carefully selected to ensure the best performance.
3. Construction of steel structures (platform)
Once the design and supply of raw materials are finalized, the physical manufacturing process begins. The following steps are carefully carried out at the modern industry: Cutting: Sheets and beams are cut using Plasma or Aeroghaz's precision CNC machines. Assembly and welding: Cutting parts are assembled according to the map and are connected by skilled welders using standard methods (such as CO2 welding). The quality of pimples is critical to preventing the failure of the structure under stress. This phase of industrial sculpture production requires high technical expertise. Shots and surface preparation: After the welding is completed, the entire structure enters the shotbuilder to remove any contamination, rust and boiling flower. This will fully prepare the metal surface for painting and maximize color adhesion.
4. Painting and coating process
a high quality color cover, not just for beauty; Rather, it is the most important defense barrier against corrosion and environmental factors. In the modern industry, several layers of epoxy paint and industrial polyurethane are used that are highly resistant to moisture, chemicals and wear. This attention to the details in the production of industrial scales significantly extends the useful life of the device.
5. Assembling electronic components and wiring
At this stage, the electronic technical team is in action. Loadles are installed on the structure at predetermined points. The wiring is carried out carefully and all connections are transferred to the waterproof split box. The main cable is directed from the split box to the digital marker, usually in the control chamber. This phase of industrial sculpture production requires specialized electronic knowledge and weighing.
6. Calibration, Final Testing and Standard Certificate
This step is the moment of truth for each scales. After complete installation at the customer's location, the calibration process begins. Experts adjust the scales to display the weight with absolute accuracy using standard weights approved by the Standard Bureau. Then, various tests are performed such as loneliness test (ensuring the same weight display throughout the platform) and recurring testing. After full assurance of performance accuracy, inspectors check the Standard Board and, if approved, Calibrers Certificate
Types of Industrial Basques in Modern Industry
Modern industry expertise in industrial scales production is not limited to a specific model. Understanding the various needs of different industries, the company offers a wide range of products:
road scroll (trucking and trucker):
These models, which come in capacities of 50, 60 and 80 tonnes, are the most widely used industrial scales. The modern industry produces these scales in models on the ground (police) and inside the (surface). The process of producing the industrial road sculpture has its own complexity due to its high dimensions and capacity.
insole scales:
are used for lighter loads (from 1 to 10 tons) in warehouses, workshops and production lines. These scales can be produced in different dimensions, portable or constant.
pendant scales (crane):
These scales are connected directly to the crane hook and are ideal for weighing loads in industries such as steel and ports.
special and custom scales:
Modern Industry is capable of producing custom industrial scales for specific applications such as weighing livestock (animal scales), weighing explosive (explosive -proof scales) and weighing tanks (silo).
The New Role of Industry in Improving the Quality of Industrial Basque Production in Iran
Modern Industry is not just a producer; The company is a reliable partner for Iranian businesses. The commitment of this collection to quality is evident in all aspects of industrial scales: Andered Technology: Use modern software, advanced equipment and high quality electronic components. Specialist Team: Take advantage of experienced engineers, technicians and consultants who have a deep understanding of the weighing industry. Comprehensive after -sales service: From initial installation to periodic calibrations, repairs and spare parts, modern industry remains with its customers. honest advice: The new goal of the industry is not selling at any cost. The company's experts offer the best and most affordable solution based on the customer's real need. This approach creates long -term trust that is the basis of success in the industrial scales production industry.
Key Tips When Buying and Ordering Industrial Basque Production
If you are planning to invest in buying an industrial scales, it is necessary to pay attention to the following:
- نیاز خود را دقیق مشخص کنید: ظرفیت، ابعاد، نوع کاربرد و شرایط محیطی را بهدقت بررسی کنید.
- اعتبار تولیدکننده را بسنجید: سوابق شرکت، پروژههای انجامشده و رضایت مشتریان قبلی را بررسی کنید. یک شرکت معتبر در زمینه تولید باسکول صنعتی، رزومه درخشانی دارد.
- کیفیت را فدای قیمت نکنید: یک باسکول ارزانقیمت با قطعات بیکیفیت، در کوتاهمدت با خرابیهای مکرر و خطاهای توزین، هزینهای بسیار بیشتر از یک محصول باکیفیت روی دست شما خواهد گذاشت.
- گارانتی و خدمات پس از فروش را جویا شوید: از وجود گارانتی معتبر و شبکه خدمات پس از فروش گسترده اطمینان حاصل کنید.
Industrial Basque Benefits
1. High accuracy: Industrial scales are highly accurate in weight measurement due to their advanced design and technology. This accuracy can help reduce errors and increase the quality of products. 2. Heavy load tolerance: These types of scales are usually designed for heavy loads and can withstand high weight without damage. 3. Adaptation to Environmental Conditions: Many industrial scales are designed to perform well in different environmental conditions, including moisture and variable temperatures. 4. Ease of Use: Industrial scales usually have a simple interface that make it easy for operators to use. 5. Ability to connect to management systems: Many industrial scales have the ability to connect to management software systems that can help improve business processes.
Tips on Industrial Scale Price
- Type and Model: The price of industrial scales varies depending on their type and model. Digital scales are usually priced higher than analog sculptures. - Capacity: Scales that have higher load capacity are usually more expensive. - Additional Features: Features such as connectivity to software systems, advanced displays and other features can also affect prices. - Construction Quality: High quality scales are usually priced higher, but this investment can save on long-term maintenance costs.
conclusion
The production of industrial scales is of particular importance in various industries because of its many benefits. Choosing the right scales depending on the specific needs of each industry and paying attention to the price and quality can help improve efficiency and reduce costs. If you need more information on supplying or purchasing industrial sculptures, visit Mr. Satan's Official Website.